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Old 02-22-2008
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Default Weird "rattle" coming from engine after -5c winter ride CR 125

So a few weeks ago I took my '99 CR 125 out on the lake in about -5c temp(without doing any jetting changes) and rode around for about half an hour, I only cracked on it a few times and didn't hold it for more than a couple seconds. About half way through my ride I noticed a weird "rattling" sound that sounded like it was coming from somewhere inside the engine. The rattle would change with the rpms as well and sometimes go away. I checked my coolent pump, pinion lever and vales and they all looked fine. Anyone have any ideas of what it could be?? Engine still has 155psi comp cold.
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Old 02-29-2008
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partial piston seizure... take that cylinder off and see what that piston looks like.
if it just got the skirts then it will still have ok compression but will have piston rattle due to excessive clearance.
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Old 03-11-2008
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i have the exact bike. even after i rebuilt it i had the exact noise. ive been told that it could be a wristpin or mabey the powervalve set up is not adjusted properly. my rattel goes away after my bike warms up. u got any pics and mods that u want to share. i bought mine for 800.00 all orginal all the way down to the chainadjsutments and trans oil. the guy i bought it from sold it so cheap beccacuse his kid hurt it self
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1997 KTM 300 MXC brand new motor. FMF Fatty Pipe. Ohlins rear shock and forks. fmf q scilencer, dicks racing carb mods, 2007 powervalve adjusting cover, baarkbusters hand guards, all orignal plastics still look brand new. 225 psi of compression,silkolene in the gas and maxima in the trans, rentahal bars and sprockets and d.i.d 520 exmrt x ring chain, al ste up for xc racing and mx. lthe most radical port and polish job i could get, ifes great when you have a 300 cc 2 stroke and ur blowing away 500s and 450 out on the track.
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