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Old 04-17-2008
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Default Lt 500 Clutch

I just recently took my clutch apart cause it was sticking from sitting for a while. I used to run gear saver oil. But i thought i would try the ATF that people say works as well. Is atf type F different from ATF mercron i think it is? I put in a quart of ATF Mercron Dexron I had. Started up great, squeezed in the clutch hand put it into gear. Everything went in gear fine, but the machine wants to creep forward a little. I tried adjusting but wasn't working. hmm would the oil cause that or no?
should i try type f?

Thanks
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1987 LT 500 (Stock Restored to Factory with 88 Decals)
1986 TRX 250R (Few Mods)
1991 Blaster (Stock Full Restoration)

1989 Kawasaki EX500 (Original)
1987 Buick Grandnational (Stock appearing, on the outside at least muhaha)

On the 4 Stroke Atv Revolution.

Last edited by MN250R; 04-17-2008 at 11:31 PM.
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Old 04-17-2008
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Chances are, your basket has some wear, grooves. You can take it off and file it down once or twice depending on how bad it is.
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86 Honda 310R Power Valve
Paul Turner Eliminator pipe
39mm Sudco racing carb
215psi 110 octane
310esr p/v Ported by Neil at C-Leigh Racing
+4 Durablue axle
+2 Burgard A-arms


87 Quadzilla
Lonestar custom swingarm
Lonestar axecaliber axle
Lonestar steering stem
Powder coated frame
Custom Paint
42.5mm mikuni Alky carb (soon to be 48mm Packard Lectron)
Marvin Shaw suspension
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CPI oof drag pipe
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Old 04-18-2008
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Thanks,

I will take a look at that
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1987 LT 500 (Stock Restored to Factory with 88 Decals)
1986 TRX 250R (Few Mods)
1991 Blaster (Stock Full Restoration)

1989 Kawasaki EX500 (Original)
1987 Buick Grandnational (Stock appearing, on the outside at least muhaha)

On the 4 Stroke Atv Revolution.
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Old 04-18-2008
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Default

Well i fixed the problem with the drag, i filed the basket grooves down a little. But I get some vibration like a rattle from the clutch when it idles , but as soon as i squeeze in the clutch it goes away. release the clutch and the rattle comes back. I don't get it,
It goes into gear fine and works perfect. but i know that rattle isn't supposed to be there when the clutch is released. Could that be caused by the thrust bearing or are the clutch and springs shot? I cant tell in my manual which way the thrust bearing goes. Anyone know from these pictures? I installed it like in picture 1

I miched the springs and the service limit said 31mm. Mine are at 30mm.
wonder if that would cause it to rattle
Attached Thumbnails
lt-500-clutch-1.jpg  lt-500-clutch-2.jpg  
__________________
1987 LT 500 (Stock Restored to Factory with 88 Decals)
1986 TRX 250R (Few Mods)
1991 Blaster (Stock Full Restoration)

1989 Kawasaki EX500 (Original)
1987 Buick Grandnational (Stock appearing, on the outside at least muhaha)

On the 4 Stroke Atv Revolution.

Last edited by MN250R; 04-18-2008 at 08:23 PM.
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Old 05-15-2008
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Default clutch

here are some pics on how it should be


hope these help you
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2005 KING QUAD (WIFES)
1987 LT 500R (white)
1990 LT 250R (yellow)
1987 LT 500R #23 ALL CHROME
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